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The Xantrex Xanbus System
975-0239-01-01 3–3
This manual for use by qualified personnel only
Network Components
A Xantrex Xanbus network consists of the following components:
• Xantrex Xanbus-enabled devices—these include the Xantrex XW System
Control Panel, the Xantrex XW Inverter/Charger, Xantrex XW Automatic
Generator Start, and Xantrex XW Solar Charge Controller. The maximum
number of Xantrex Xanbus devices connected to a single Xantrex Xanbus
network should not exceed eight devices.
• Xantrex Xanbus power supply—the network must have at least one device
with a power supply to run the network. The total network current supplied by
all the power-sourcing devices must be greater than or equal to the total
current drawn by the power consuming devices. The power supply must be
capable of providing 15 Vdc/200 mA to each device. The Xantrex XW
Inverter/Charger can provide sufficient network power.
For example, in a system with an inverter/charger, a Xantrex XW System
Control Panel and a Xantrex XW Automatic Generator Start, the inverter/
charger is a power-sourcing device capable of providing 800 mA at 15 Vdc
while the two other devices each consume a maximum of 200 mA for a total
maximum consumption of 400 mA. In this example, the network is properly
configured from a power perspective because the power source is capable
of providing more current than is needed: 800 mA 400 mA.
• Xantrex Xanbus cables—each Xantrex Xanbus-enabled device is connected
by a Category 5 (CAT 5 or CAT 5e) cable, a standard cable available from
Schneider Electric or any computer supply store. The cable consists of eight
conductors in four twisted pairs with an RJ45 modular connector wired to the
T568A standard.
Important: See the specifications for each Xantrex Xanbus device to determine
how much power each device consumes or supplies.
CAUTION: Equipment Damage
Do not use crossover cable.
Figure 3-2 Xantrex Xanbus Cable, RJ45 Connector Pin Numbers and Network
Terminators
Pins:
8 7 6 5 4 3 2 1
Network terminator
- Xantrex™ XW Power System 1
- Xantrex XW Power System 3
- Copyright and Contact 4
- About This Guide 5
- Conventions Used 6
- Related Information 6
- Important Safety Instructions 7
- Limitations on Use 8
- Single-phase Operation Only 8
- Explosive Gas Precautions 8
- FCC Information to the User 9
- Contents 11
- A Specifications 14
- B Wiring Diagrams 14
- 1 Introduction 21
- System Overview 22
- Xantrex XW Conduit Box 24
- 975-0239-01-01 1–5 25
- FGA Number: 28
- 865-1050 28
- 865-1060 29
- 2 Inverter/Charger 31
- Pre-Installation 32
- Clearance Requirements 34
- Mounting 34
- Inverter/Charger Installation 36
- 2–6 975-0239-01-01 36
- Step 2: Mounting the Inverter 37
- Step 4: Wiring the Inverter 39
- Inverter Grounding 44
- Grounding the DC System 45
- 975-0239-01-01 2–17 47
- Making DC Connections 48
- Making AC Connections 50
- CAUTION: 51
- Damage to the Inverter 51
- Grounding the AC System 53
- 2–26 975-0239-01-01 56
- 975-0239-01-01 2–27 57
- Distribution Panel 58
- AUX Port 60
- User Line Wiring 61
- AUX Port Terminal Assignments 61
- Confirm All Connections 62
- Enable the Inverter 63
- AC Voltage Check 64
- 2–36 975-0239-01-01 66
- Installation Steps 67
- Power Distribution Panel 68
- 975-0239-01-01 2–39 69
- 975-0239-01-01 2–41 71
- 2–42 975-0239-01-01 72
- See Figure 2-9 on page 2–14 76
- 975-0239-01-01 2–47 77
- 2–48 975-0239-01-01 78
- 2–52 975-0239-01-01 82
- 975-0239-01-01 2–53 83
- 3 Xantrex Xanbus 85
- The Xantrex Xanbus System 86
- Network Components 87
- Ordering Network Components 88
- Network Layout 89
- Installing the Network 90
- 4 Xantrex XW Solar 93
- PV Array Requirements 94
- Remove screws to access 97
- Removing Knockouts 98
- Mounting the Controller 99
- Secure with two more screws 100
- Place keyhole slot 100
- ¼" 6 mm 100
- Grounding 101
- WARNING: Shock Hazard 102
- WARNING: Fire Hazard 102
- Ungrounded Arrays 103
- Minimum Wire Gauge 105
- Over-current Protection 105
- Current Rating 105
- WARNING: Equipment damage 106
- Commissioning 111
- 5 Xantrex XW System 115
- Materials and Tools Required 117
- Choosing a Location 117
- WARNING: Explosion hazard 117
- WARNING: Shock hazard 118
- Rotate tabs to 119
- CAUTION: Equipment damage 120
- Verifying the Installation 122
- Preparing an Installation 123
- WARNING: Explosion Hazard 124
- CAUTION: Shock Hazard 126
- N/OFF/LED Indicator 128
- N/OFF/LED Indicator return 128
- Connecting the Generator 129
- CAUTION: Equipment Damage 131
- N/OFF switch. This light 132
- Verifying Power Is Available 135
- A Specifications 137
- Electrical Specifications 138
- Connection 139
- Specifications 140
- A–4 975-0239-01-01 140
- Ambient Temperature (°C) 141
- Xantrex XW Series Efficiency 142
- Charging Power Factor 143
- Mechanical Specifications 144
- Accessories 145
- B Wiring Diagrams 147
- 975-0239-01-01 B–3 149
- Xantrex Xanbus 150
- Network Terminator 150
- Xantrex XW Inverter/Charger 150
- Wiring Diagrams 152
- B–6 975-0239-01-01 152
- 975-0239-01-01 B–7 153
- B–8 975-0239-01-01 154
- C Alternate System 155
- 975-0239-01-01 C–3 157
- C–4 975-0239-01-01 158
- 975-0239-01-01 C–5 159
- CAUTION: Damage to Equipment 161
- Schneider Electric 166
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