Xantrex™ XW Power SystemXantrex XW4024 120/240 60Xantrex XW4548 120/240 60Xantrex XW6048 120/240 60 Installation Guide www.schneider-electric.com
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Xantrex XW Solar Charge Controller Installation4–8 975-0239-01-01This manual for use by qualified personnel onlyTo mount the Xantrex XW SCC away from
Grounding975-0239-01-01 4–9This manual for use by qualified personnel onlyGroundingThe Xantrex XW SCC can be configured to be compatible with either n
Xantrex XW Solar Charge Controller Installation4–10 975-0239-01-01This manual for use by qualified personnel onlyFigure 4-6 Xantrex XW Solar Charge Co
Grounding975-0239-01-01 4–11This manual for use by qualified personnel onlyDisabling Ground Fault Protection for Negative Grounded and Ungrounded Arra
Xantrex XW Solar Charge Controller Installation4–12 975-0239-01-01This manual for use by qualified personnel onlyWiringDC Terminal Connector Locations
Wiring975-0239-01-01 4–13This manual for use by qualified personnel onlyCurrent RatingThe Xantrex XW SCC PV input is rated for 60 A maximum Isc. Since
Xantrex XW Solar Charge Controller Installation4–14 975-0239-01-01This manual for use by qualified personnel onlyLong-Distance Wire RunsIf there is a
Wiring975-0239-01-01 4–15This manual for use by qualified personnel onlyMaximum One-way Distance and Wire SizeRefer to Table 4-4 or Table 4-5 and find
Xantrex XW Solar Charge Controller Installation4–16 975-0239-01-01This manual for use by qualified personnel onlyTable 4-5 One-Way Wire Distance and W
Wiring975-0239-01-01 4–17This manual for use by qualified personnel onlyConnecting the Xantrex XW Solar Charge Controller to the Distribution PanelTo
975-0239-01-01 ixThis manual for use by qualified personnel onlyImportant Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Xantrex XW Solar Charge Controller Installation4–18 975-0239-01-01This manual for use by qualified personnel only8. Connect a second positive (+) cabl
Commissioning975-0239-01-01 4–19This manual for use by qualified personnel onlyCommissioningDuring commissioning, the Xantrex XW Solar Charge Controll
Xantrex XW Solar Charge Controller Installation4–20 975-0239-01-01This manual for use by qualified personnel onlyCommissioning Units Using a Xantrex X
Commissioning975-0239-01-01 4–21This manual for use by qualified personnel onlyTo configure Connections and Charger Settings for the first Xantrex XW
4–22
This manual for use by qualified personnel only5 Xantrex XW System Accessories InstallationChapter 5, “Xantrex XW System Accessories Installation” des
Xantrex XW System Accessories Installation5–2 975-0239-01-01This manual for use by qualified personnel onlyThe Xantrex XW System Control PanelThe Xant
The Xantrex XW System Control Panel975-0239-01-01 5–3This manual for use by qualified personnel onlyThe Xantrex XW System Control Panel is designed to
Xantrex XW System Accessories Installation5–4 975-0239-01-01This manual for use by qualified personnel onlyMounting the Xantrex XW System Control Pane
The Xantrex XW System Control Panel975-0239-01-01 5–5This manual for use by qualified personnel only4. Secure the mounting plate by tightening the two
Contentsx 975-0239-01-01This manual for use by qualified personnel onlyMaking AC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Xantrex XW System Accessories Installation5–6 975-0239-01-01This manual for use by qualified personnel only6. Place the unit into the mounting plate a
The Xantrex XW System Control Panel975-0239-01-01 5–7This manual for use by qualified personnel onlyTo surface mount the Xantrex XW System Control Pan
Xantrex XW System Accessories Installation5–8 975-0239-01-01This manual for use by qualified personnel onlyVerifying the InstallationIf network power
The Xantrex XW Automatic Generator Start975-0239-01-01 5–9This manual for use by qualified personnel onlyPreparing an InstallationBefore installing th
Xantrex XW System Accessories Installation5–10 975-0239-01-01This manual for use by qualified personnel onlyRouting the ConnectionsConnection Types Be
The Xantrex XW Automatic Generator Start975-0239-01-01 5–11This manual for use by qualified personnel onlyInstalling the Xantrex XW Automatic Generato
Xantrex XW System Accessories Installation5–12 975-0239-01-01This manual for use by qualified personnel onlyWiring to the 20-contact ConnectorELV Circ
The Xantrex XW Automatic Generator Start975-0239-01-01 5–13This manual for use by qualified personnel onlyTo install the Xantrex XW Automatic Generato
Xantrex XW System Accessories Installation5–14 975-0239-01-01This manual for use by qualified personnel onlyTable 5-3 Contact Numbers and Functions Wi
The Xantrex XW Automatic Generator Start975-0239-01-01 5–15This manual for use by qualified personnel onlyConnecting the GeneratorTo connect the Xantr
Contents975-0239-01-01 xiThis manual for use by qualified personnel onlyInstallation Tools and Materials - - - - - - - - - - - - - - - - - - - - - -
Xantrex XW System Accessories Installation5–16 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Thermostats (Optional)Wires
The Xantrex XW Automatic Generator Start975-0239-01-01 5–17This manual for use by qualified personnel onlyConnecting an External Manual ON/OFF Switch
Xantrex XW System Accessories Installation5–18 975-0239-01-01This manual for use by qualified personnel onlyConnecting an External ON/OFF LEDWires 9 (
The Xantrex XW Automatic Generator Start975-0239-01-01 5–19This manual for use by qualified personnel onlyConnecting the Wiring Harness to the Xantrex
Xantrex XW System Accessories Installation5–20 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Xantrex XW Automatic Genera
The Xantrex XW Automatic Generator Start975-0239-01-01 5–21This manual for use by qualified personnel onlyVerifying Power Is AvailableWhen the Xantrex
5–22
This manual for use by qualified personnel onlyA SpecificationsAppendix A, “Specifications” provides the electrical and environmental specifications
SpecificationsA–2 975-0239-01-01This manual for use by qualified personnel onlyElectrical SpecificationsTable A-1 Xantrex XW Power System Electrical S
Electrical Specifications975-0239-01-01 A–3This manual for use by qualified personnel onlyXantrex XW Series Overload CapabilityLoads presented to the
Contentsxii 975-0239-01-01This manual for use by qualified personnel onlyConnecting the Thermostats (Optional) - - - - - - - - - - - - - - - - - - -
SpecificationsA–4 975-0239-01-01This manual for use by qualified personnel onlyFigure A-1 Xantrex XW Series AC Overload CapabilityFigure A-2 Xantrex X
Electrical Specifications975-0239-01-01 A–5This manual for use by qualified personnel onlyOutput Power Versus Ambient TemperatureWhen the internal tem
SpecificationsA–6 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Series EfficiencyInverting Efficiency (Typical)Charging Effi
Electrical Specifications975-0239-01-01 A–7This manual for use by qualified personnel onlyCharging Power FactorGrid-tie Sell Mode Efficiency (Typical)
SpecificationsA–8 975-0239-01-01This manual for use by qualified personnel onlyMechanical SpecificationsTable A-2 Xantrex XW Power System Mechanical S
Accessories975-0239-01-01 A–9This manual for use by qualified personnel onlyAccessoriesTable A-3 Xantrex XW Power System Regulatory ApprovalsModelXant
This manual for use by qualified personnel onlyB Wiring DiagramsAppendix B, “Wiring Diagrams” illustrate the most basic configurations and are for re
B–2
Single-Inverter System (Backup Only) Without a Power Distribution Panel975-0239-01-01 B–3This manual for use by qualified personnel onlySingle-Inverte
975-0239-01-01 xiiiThis manual for use by qualified personnel onlyFigure 1-1 Xantrex XW Power System Installation Diagram Example - - - - - - - - - -
Wiring DiagramsB–4 975-0239-01-01This manual for use by qualified personnel onlySingle-Inverter System (Backup Only) With a Power Distribution PanelFi
Single-Inverter System Renewable Energy (Solar)975-0239-01-01 B–5This manual for use by qualified personnel onlySingle-Inverter System Renewable Energ
Wiring DiagramsB–6 975-0239-01-01This manual for use by qualified personnel onlySingle-Inverter System Renewable Energy (Wind or Hydro)Figure B-4 Sing
Dual-Inverter System Renewable Energy (Solar)975-0239-01-01 B–7This manual for use by qualified personnel onlyDual-Inverter System Renewable Energy (S
Wiring DiagramsB–8 975-0239-01-01This manual for use by qualified personnel onlyDual-Inverter System Renewable Energy (Wind or Hydro)Figure B-6 Dual-I
This manual for use by qualified personnel onlyC Alternate System ConfigurationsAppendix C, “Alternate System Configurations” provides wiring diagram
Alternate System ConfigurationsC–2 975-0239-01-01This manual for use by qualified personnel onlyDC Grounding for Single-Inverter SystemsSee Table 2-4,
Battery Connections for Single Inverter Systems975-0239-01-01 C–3This manual for use by qualified personnel onlyBattery Connections for Single Inverte
Alternate System ConfigurationsC–4 975-0239-01-01This manual for use by qualified personnel onlyAC Grounding for Single-Inverter SystemsFigure C-3 Gro
AC Output Wiring to the Inverter AC Distribution Panel975-0239-01-01 C–5This manual for use by qualified personnel onlyAC Output Wiring to the Inverte
Figuresxiv 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-31 DC Connections for a Triple-Inverter System - - - - - - - - - - -
Alternate System ConfigurationsC–6 975-0239-01-01This manual for use by qualified personnel onlyGenerator Wiring to the InverterWARNING: Shock HazardB
Utility Wiring to the Inverter Input975-0239-01-01 C–7This manual for use by qualified personnel onlyUtility Wiring to the Inverter InputCAUTION: Dama
975-0239-01-01 IX-1This manual for use by qualified personnel onlyAAC Connections 2–20AC sync cable 2–49AC Terminal Block 2–22Additional Inverters 2–3
IndexIX–2 975-0239-01-01This manual for use by qualified personnel onlySsafety instructions ii–vSchneider Electricweb site iv, i–ivSingle-Inverter Sys
975-0239-01-01Schneider Electric www.schneider-electric.com ☎✉North America 1 650 351 82371 866 519 14701 925 245 1022 re.techsupport@schneider-electr
Figures975-0239-01-01 xvThis manual for use by qualified personnel onlyFigure B-3 Single-Inverter System Renewable Energy (Solar) - - - - - - - - - -
975-0239-01-01 xviiThis manual for use by qualified personnel onlyTable 2-1 Mounting Plate Fastener Recommendations - - - - - - - - - - - - - - - - -
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This manual for use by qualified personnel only1 IntroductionChapter 1, “Introduction” lists and describes the components and basic features of the Xa
Introduction1–2 975-0239-01-01This manual for use by qualified personnel onlySystem OverviewThe Xantrex XW Power System consists of several devices, c
System Components and Accessories975-0239-01-01 1–3This manual for use by qualified personnel onlySystem Components and AccessoriesXantrex XW Inverter
Introduction1–4 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Conduit BoxA Xantrex XW Conduit Box (FGA # 865-1025) is availa
System Components and Accessories975-0239-01-01 1–5This manual for use by qualified personnel onlyFigure 1-4 Power Distribution Panel and Xantrex XW C
Introduction1–6 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW Connection Kit for INV2The Xantrex XW Connection Kit for Inv2
System Components and Accessories975-0239-01-01 1–7This manual for use by qualified personnel onlyXantrex XW Solar Charge ControllerThe Xantrex XW Sol
Introduction1–8 975-0239-01-01This manual for use by qualified personnel onlyXantrex XW System Control Panel The Xantrex XW System Control Panel featu
System Components and Accessories975-0239-01-01 1–9This manual for use by qualified personnel onlyGenerator The generator should be a 120/240V, 2-wire
Xantrex XW Power SystemInstallation Guide www.schneider-electric.com
1–10
This manual for use by qualified personnel only2 Inverter/Charger InstallationChapter 2, “Inverter/Charger Installation” describes how to mount and in
Inverter/Charger Installation2–2 975-0239-01-01This manual for use by qualified personnel onlyPre-InstallationBefore installing the Xantrex XW Inverte
Pre-Installation975-0239-01-01 2–3This manual for use by qualified personnel onlyKnockout Preparation and Air Filter InstallationRemove your choice of
Inverter/Charger Installation2–4 975-0239-01-01This manual for use by qualified personnel onlyClearance RequirementsProvide a minimum clearance of 6 i
Step 1: Installing the Mounting Plate975-0239-01-01 2–5This manual for use by qualified personnel onlyStep 1: Installing the Mounting PlateEach Xantre
Inverter/Charger Installation2–6 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-5 Mounting the Bracket for the Xantrex XW Inver
Step 2: Mounting the Inverter975-0239-01-01 2–7This manual for use by qualified personnel onlyStep 2: Mounting the InverterFigure 2-6 Mounting the Xan
Inverter/Charger Installation2–8 975-0239-01-01This manual for use by qualified personnel onlyStep 3: Mounting the Xantrex XW Power Distribution Panel
Step 4: Wiring the Inverter975-0239-01-01 2–9This manual for use by qualified personnel onlyStep 4: Wiring the InverterThis section provides procedure
Copyright and ContactTrademarksSchneider Electric, the Schneider Electric logo, Xantrex and Xanbus are trademarks or registered trademarks of the Schn
Inverter/Charger Installation2–10 975-0239-01-01This manual for use by qualified personnel onlyBatteriesSee the FAQs section of the Schneider Electric
Step 4: Wiring the Inverter975-0239-01-01 2–11This manual for use by qualified personnel onlyBattery Bank RequirementsThe DC voltage of the inverter m
Inverter/Charger Installation2–12 975-0239-01-01This manual for use by qualified personnel onlyBattery cable lengthRuns should be kept as short as pra
Step 4: Wiring the Inverter975-0239-01-01 2–13This manual for use by qualified personnel onlyTorque Values for the Xantrex XW Series Inverter/ChargerT
Inverter/Charger Installation2–14 975-0239-01-01This manual for use by qualified personnel onlyInverter GroundingBackfeed Protection RequirementsWirin
Step 4: Wiring the Inverter975-0239-01-01 2–15This manual for use by qualified personnel onlyGrounding the DC SystemThe inverter’s chassis ground bar
Inverter/Charger Installation2–16 975-0239-01-01This manual for use by qualified personnel onlyInstalling the Battery Temperature SensorThe Battery Te
Step 4: Wiring the Inverter975-0239-01-01 2–17This manual for use by qualified personnel onlyFigure 2-10 Battery Temperature Sensor (RJ11) Port Locati
Inverter/Charger Installation2–18 975-0239-01-01This manual for use by qualified personnel onlyMaking DC ConnectionsThis section describes how to make
Step 4: Wiring the Inverter975-0239-01-01 2–19This manual for use by qualified personnel onlyFigure 2-12 Battery Cable ConnectionCAUTION: Damage to Eq
975-0239-01-01 iiiThis manual for use by qualified personnel onlyAbout This GuidePurposeThe purpose of this Installation Guide is to provide explanati
Inverter/Charger Installation2–20 975-0239-01-01This manual for use by qualified personnel onlyMaking AC ConnectionsThis section describes how to make
Step 4: Wiring the Inverter975-0239-01-01 2–21This manual for use by qualified personnel onlyDo not use a GFCI equipped AC source to power either the
Inverter/Charger Installation2–22 975-0239-01-01This manual for use by qualified personnel onlyAccessing the AC Terminal Block and AC Ground BarAll AC
Step 4: Wiring the Inverter975-0239-01-01 2–23This manual for use by qualified personnel onlyGrounding the AC SystemSee Table 2-4 on page 13 for torqu
Inverter/Charger Installation2–24 975-0239-01-01This manual for use by qualified personnel onlyAC Wiring to the Inverter AC Distribution PanelAn inver
Step 4: Wiring the Inverter975-0239-01-01 2–25This manual for use by qualified personnel onlyAC Wiring to the Xantrex XW Power Distribution PanelTo co
Inverter/Charger Installation2–26 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-17 Wiring the Xantrex XW Power Distribution Pa
Step 4: Wiring the Inverter975-0239-01-01 2–27This manual for use by qualified personnel onlyWiring the Xantrex XW Inverter/Charger to a Xantrex XW Po
Inverter/Charger Installation2–28 975-0239-01-01This manual for use by qualified personnel onlyGenerator Wiring to the Xantrex XW Inverter/Charger usi
Step 4: Wiring the Inverter975-0239-01-01 2–29This manual for use by qualified personnel onlyIn an off-grid installation, the generator can be connect
About This Guideiv 975-0239-01-01This manual for use by qualified personnel onlyAppendix B, “Wiring Diagrams” illustrate the most basic configurations
Inverter/Charger Installation2–30 975-0239-01-01This manual for use by qualified personnel onlyAUX PortThe Xantrex XW Series has a 12 Vdc auxiliary ou
Step 4: Wiring the Inverter975-0239-01-01 2–31This manual for use by qualified personnel onlyAUX-RPO: User Remote Power OFF (RPO)Connecting JU-2 (AUX-
Inverter/Charger Installation2–32 975-0239-01-01This manual for use by qualified personnel onlyBasic Functional Test - Single InverterThe following st
Basic Functional Test - Single Inverter975-0239-01-01 2–33This manual for use by qualified personnel onlyEnable the InverterBy default, Invert Mode is
Inverter/Charger Installation2–34 975-0239-01-01This manual for use by qualified personnel only3. Monitor the INVERT (Green kW) LED to confirm which m
Basic Functional Test - Single Inverter975-0239-01-01 2–35This manual for use by qualified personnel onlyConfirming Battery Charger OperationTo confir
Inverter/Charger Installation2–36 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-26 Functional Test for Single Inverter Systems
Step 5: Installing Additional Inverters975-0239-01-01 2–37This manual for use by qualified personnel onlyStep 5: Installing Additional InvertersInstal
Inverter/Charger Installation2–38 975-0239-01-01This manual for use by qualified personnel onlyParts List for Dual-Inverter ConfigurationsInstalling a
Step 5: Installing Additional Inverters975-0239-01-01 2–39This manual for use by qualified personnel onlyFigure 2-27 DC Connections to Dual InvertersT
975-0239-01-01 vThis manual for use by qualified personnel onlyImportant Safety Instructions1. Before using the inverter, read all instructions and ca
Inverter/Charger Installation2–40 975-0239-01-01This manual for use by qualified personnel onlyAC Wiring for a Dual-Inverter System1. Disconnect the A
Step 5: Installing Additional Inverters975-0239-01-01 2–41This manual for use by qualified personnel onlyFigure 2-29 AC Wiring for Dual-Inverter Syste
Inverter/Charger Installation2–42 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-30 Installing the Front Internal Panels and th
Step 5: Installing Additional Inverters975-0239-01-01 2–43This manual for use by qualified personnel onlyParts List for a Triple-Inverter Configuratio
Inverter/Charger Installation2–44 975-0239-01-01This manual for use by qualified personnel onlyConverting a Single-Inverter Power Distribution Panel t
Step 5: Installing Additional Inverters975-0239-01-01 2–45This manual for use by qualified personnel onlyFigure 2-31 DC Connections for a Triple-Inver
Inverter/Charger Installation2–46 975-0239-01-01This manual for use by qualified personnel only3. Connect L1 and L2, AC wiring from each INV Grid brea
Step 5: Installing Additional Inverters975-0239-01-01 2–47This manual for use by qualified personnel onlyFigure 2-33 Triple-Inverter AC Breaker Arrang
Inverter/Charger Installation2–48 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-34 Wiring an External Bypass Switch for a Trip
Step 5: Installing Additional Inverters975-0239-01-01 2–49This manual for use by qualified personnel onlyXantrex Xanbus and AC Sync CableA Xantrex Xan
Safetyvi 975-0239-01-01This manual for use by qualified personnel onlyLimitations on UseSingle-phase Operation OnlyExplosive Gas Precautions1. Working
Inverter/Charger Installation2–50 975-0239-01-01This manual for use by qualified personnel onlyBasic Functional Test - Multiple InvertersThe following
Basic Functional Test - Multiple Inverters975-0239-01-01 2–51This manual for use by qualified personnel only11. Using the Xantrex XW System Control Pa
Inverter/Charger Installation2–52 975-0239-01-01This manual for use by qualified personnel onlyFigure 2-36 Functional Test for Multiple Inverters - Pa
Basic Functional Test - Multiple Inverters975-0239-01-01 2–53This manual for use by qualified personnel onlyFigure 2-37 Functional Test for Multiple I
This manual for use by qualified personnel only3 Xantrex Xanbus Network InstallationChapter 3, “Xantrex Xanbus Network Installation” provides detailed
Xantrex Xanbus Network Installation3–2 975-0239-01-01This manual for use by qualified personnel onlyXantrex Xanbus-enabled DevicesThe Xantrex Xanbus-e
The Xantrex Xanbus System975-0239-01-01 3–3This manual for use by qualified personnel onlyNetwork ComponentsA Xantrex Xanbus network consists of the f
Xantrex Xanbus Network Installation3–4 975-0239-01-01This manual for use by qualified personnel only• Network terminators — the Xantrex Xanbus network
The Xantrex Xanbus System975-0239-01-01 3–5This manual for use by qualified personnel onlyNetwork LayoutEach device on the network is linked with sepa
Safety975-0239-01-01 viiThis manual for use by qualified personnel onlyFCC Information to the UserThis equipment has been tested and found to comply w
Xantrex Xanbus Network Installation3–6 975-0239-01-01This manual for use by qualified personnel onlyInstalling the NetworkBefore You Begin the Install
Installing the Network975-0239-01-01 3–7This manual for use by qualified personnel onlyGuidelines for Routing the Xantrex Xanbus CablesTo ensure maxim
Xantrex Xanbus Network Installation3–8 975-0239-01-01This manual for use by qualified personnel onlyInstalling Xantrex Xanbus-Enabled DevicesIf you ar
This manual for use by qualified personnel only4 Xantrex XW Solar Charge Controller InstallationChapter 4, “Xantrex XW Solar Charge Controller Install
Xantrex XW Solar Charge Controller Installation4–2 975-0239-01-01This manual for use by qualified personnel onlyInstalling the Charge ControllerThis c
Mounting975-0239-01-01 4–3This manual for use by qualified personnel onlyMPPT Voltage RangeThe Xantrex XW SCC maximum power point tracking algorithm m
Xantrex XW Solar Charge Controller Installation4–4 975-0239-01-01This manual for use by qualified personnel onlyChoosing a LocationThe Xantrex XW Sola
Mounting975-0239-01-01 4–5This manual for use by qualified personnel onlyRemoving the Wiring Compartment CoverBefore mounting, you must remove the wir
Xantrex XW Solar Charge Controller Installation4–6 975-0239-01-01This manual for use by qualified personnel onlyRemoving KnockoutsSix dual and two sin
Mounting975-0239-01-01 4–7This manual for use by qualified personnel onlyMounting the ControllerThe Xantrex XW SCC can be mounted to either the side o
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